Frozen Foods
Extreme cold can compromise packaging not built for low-temperature conditions, leading to structural weakness and product deterioration. Our frozen food packaging uses durable materials and secure seals to minimise moisture loss, prevent freezer burn, and reduce damage during handling.
Packaging Solutions for Frozen Food
Frozen products move through environments where temperature shifts and handling conditions can impact product quality. Varna supports this category with custom packaging solutions engineered to withstand freezing, prevent dehydration, and maintain seal strength under extreme cold. Our formats such as vacuum packaging bags, side gusseted bags, stand-up and flat bottom pouches, pillow packs, and PE bags, offer barrier protection suited for frozen vegetables, meats, ready meals, and seafood.
Materials are selected for flexibility at low temperatures, resistance to cracking, and consistent performance during packing and storage. With custom printing and structure options, our formats are freezer-ready and built for reliability.
Vacuum Pouches
- Removes trapped air to minimise freezer burn and dehydration
- Strong vacuum seal protects product texture during deep-freeze storage
- Flexible films remain crack-resistant at extremely low temperatures
- Ideal for meats, seafood, and portion-packed frozen meals
- Supports extended shelf life in long cold-chain cycles
Side Gusseted Bags
- Expanding sides accommodate bulky frozen vegetables and proteins
- Reinforced gussets maintain shape during freezing and transport
- High-barrier films protect contents from odour and moisture transfer
- Suitable for family-size frozen packs and large retail formats
- Efficient to palletise and store in industrial freezers
Stand-up / Doy Pouches
- Upright stance supports freezer organisation and easy retrieval
- Films stay flexible and tear-resistant in cold environments
- Zipper options allow resealing for multi-use frozen products
- Works well for frozen fruits, snacks, and meal kits
- Clear or matte finishes support a strong retail presentation
Flat-Bottom Pouches
- Sturdy base supports heavier frozen items during storage
- Maintains structure even when exposed to ice buildup
- Printable surfaces accommodate cooking instructions and branding
- High-strength laminates resist punctures from sharp frozen edges
- Ideal for premium frozen meals and multi-portion packs
Pillow Pouches
- Lightweight format suited for frozen snacks and portioned items
- Efficient sealing prevents moisture exchange during freezing
- Cost-effective solution for high-volume frozen packing lines
- Suitable for nuggets, cut vegetables, and ready-to-cook products
- Performs consistently on high-speed form-fill-seal equipment
PE Bags
- Cold-resistant PE materials remain flexible without cracking
- Ideal for ice, frozen produce, and large-volume packs
- Moisture-friendly surfaces reduce frost adhesion
- Multiple thickness options accommodate varied frozen product weights
- Durable construction withstands transport in frozen supply chains
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